TS Series High-end Nitrogen Reflow Soldering

Key Features

l High production capacity, with a normal production line speed of up to 160 cm/min.

l High production capacity, with a normal production chain speed of up to 160cm/min;  

l Low energy consumption, new thermal engineering management system, effectively reducing costs.

l Professional response to high-speed production and high-precision PCB packaging processes, meeting customers' high-end process requirements.

l Strong temperature control capability, high temperature control accuracy, with a set and actual temperature difference of within 1.0 ℃; The temperature fluctuates by 1.5 ℃ from no-load to full load.

l Rapid heating, the heating module can reach working temperature within 15-20 minutes, reducing standby energy consumption.

l New insulation technology combined with a completely new furnace structure design can effectively reduce the furnace surface temperature and lower heat loss

l The nitrogen concentration throughout the process is quantitatively controllable, with independent inspection displays for each temperature zone, which can control the oxygen concentration range within 50-200PPM.

l Latest cooling technology, optional multi zone double-sided cooling; The maximum effective cooling length is 1400mm; ensuring rapid cooling of the product and the lowest outlet temperature.

l Multi stage flux recycling system, multi-point collection, fully improves the recycling rate, reducing maintenance time and frequency for customers.

l Dual speed regulation, single machine cost, double production capacity, energy saving up to 65%.

l Support MES docking, can cooperate with the development of SECS/GEM protocol, achieve cloud monitoring of temperature curves and process traceability.

亮点

More Precise Temperature Control and Thermal Management

l Multi-zone independent control supports more complex temperature profiles, suitable for lead-free, high-melting-point solder pastes, and special alloys (e.g., SAC305, BiSn).

l Dynamic thermal compensation technology: Real-time monitoring of internal temperature fluctuations with automatic adjustment of heating power to ensure uniform PCB heating (within ±1°C).

Production Capacity & Efficiency

l High Output with Low Energy Consumption: Achieves a standard production line speed of up to 1600mm/min. Advanced thermal management systems and insulation technologies effectively reduce energy use and heat loss.

Optional dual-Track, Dual-Speed Design: Features a dual-track, dual-speed configuration that 

Temperature Control & Stability

l Precise Temperature Control: High accuracy in temperature regulation, with a set-to-actual deviation within 1.0°C and load variation within 1.5°C.

l Rapid Heating & Cooling: Exceptional rapid heating and cooling capabilities, with temperature differences of up to 100°C between adjacent zones, enhancing overall production efficiency.

Stable and Reliable Structural Design

l Stainless steel furnace chamber + high-temperature-resistant materials + thickened ceramic fiber insulation layer: corrosion-resistant, oxidation-resistant, and high-temperature durable, extending equipment lifespan.

l Durable Guide Rails: Dual-sided guide rails with specialized hardening treatment ensure durability.

l Modular heating system: Modular design of heating wires allows for easier maintenance and replacement.

Intelligence & Data Management

l Smart Operating System: Utilizes a Windows 10-based system with dual-language (Chinese/English) interface, easy operation, and built-in fault diagnostics.

l Data Traceability: Intelligent data traceability system supports MES integration for transparent and smart production management.

Full-area Nitrogen Coverage

l Complete nitrogen coverage throughout the furnace, with residual oxygen levels as low as 50 ppm.

l Optional closed-loop nitrogen management system enables precise control of internal oxygen concentration, reducing nitrogen consumption.

l Full-zone nitrogen display and monitoring.